Hydraulic Lifting & Positioning Devices

We are manufacturer and supplier of cleanroom Hydraulic Lifting & Positioning Devices. Our hydraulic lifting and positioning is specifically designed to operate within a controlled environment.

The Lifting & Positioning Unit / IPC Bin loader is used for transferring and discharging the material dust-free and without human touch into hoppers of varied machines as per the application in pharmaceutical industries. A custom-made design of hydraulic lifting and positioning devices as per the user specifications and application ensures a user-friendly, effective solution.

The design can be customized so that the hydraulic panel can be mounted on the column itself or placed on top of the service floor. Floor-mounted or inverted lifting devices can also be designed to suit the purpose.

Choose between manual or automated swiveling options, offering flexibility tailored to your preferences. For added safety and security, request additional locking attachments, ensuring peace of mind during your training sessions.

Hydraulic Lifting Positioning Device

KEY FEATURES

  • Precision and Accuracy

    - High-precision positioning with accuracy typically within ±1 mm.
    - Load cells with accuracy up to 0.1% of full scale for precise material transfer.
    - Repeatable positioning ensures consistent product dosing across batches.
    - Optional laser alignment systems for ultra-precise docking with process equipment.

  • Low Maintenance Design

    - Self-lubricating bearings and bushings to minimize maintenance interventions.
    - Easy-access panels for routine inspections and servicing.
    - Modular components for quick replacement and minimal downtime.
    - Predictive maintenance capabilities through integrated sensors and data logging.

  • Regulatory Compliance

    - Designed in accordance with cGMP (current Good Manufacturing Practices) guidelines.
    - Compliant with FDA 21 CFR Part 11 for electronic records and signatures.
    - Adherence to ISO 14644 standards for cleanroom equipment.
    - EHEDG (European Hygienic Engineering & Design Group) principles applied for easy cleaning and sanitization.
    - Full documentation package including IQ/OQ/PQ protocols for validation.

SPECIFICATION

  • Sleek, Cleanroom-Optimized Design

    - Smooth, crevice-free surfaces to minimize particle traps.
    - Electro-polished stainless steel construction (typically 316L grade) for corrosion resistance and ease of cleaning.
    - Sealed bearings and enclosed moving parts to prevent lubricant contamination.

  • Hydraulic System

    - Food-grade, low-particle-generating hydraulic fluids.
    - Sealed hydraulic circuits to prevent leaks and contamination.
    - Precision control valves for smooth, accurate movements.
    - Optional servo-hydraulic systems for enhanced precision in automated setups.

  • Dust-Free Material Transfer

    - Enclosed transfer chutes or sealed connections to receiving equipment.
    - HEPA-filtered air purge systems to maintain positive pressure during transfer.
    - Static-dissipative components to prevent powder adhesion and ensure complete transfer.

  • Versatile Equipment Compatibility

    - Adjustable height ranges to accommodate various equipment.
    - Interchangeable interface plates for different machinery connections.
    - Programmable positioning for multi-equipment setups.

  • High Load Capacity

    - Standard models capable of lifting up to 3000 kg.
    - Custom high-capacity versions available for specific heavy-duty applications.
    - Load cells for precise weight measurement during lifting and transfer.

  • Space-Efficient Design

    - Compact footprint, typically requiring less than 2 square meters of floor space.
    - Vertical space utilization, with lift heights customizable up to 4 meters or more.
    - Collapsible or retractable features for storage in tight spaces when not in use.

  • Comprehensive Safety Systems

    - Multi-point electrical and hydraulic interlocks.
    - Pressure sensors to detect obstructions or misalignments.
    - Safety light curtains or proximity sensors to detect personnel presence in the operational area.
    - Redundant control systems for fail-safe operation.

  • Specialized Models

    - ATEX-compliant versions for operation in potentially explosive atmospheres.
    - Ultra-clean models for aseptic processing environments.
    - Low-height models for facilities with ceiling restrictions.

Key Features

Precision and Accuracy

High-precision unit to ensure consistent per product dosing.

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Low Maintenance

Ultra Low maintenance ensuring high production.

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Compliance

Designed to meet international standards such as cGMP, ensuring high product quality and safety.

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Cleanroom compatible

Material Selection: The Hydraulic Lifting and Positioning Devices components are made from materials that are non-shedding, non-corrosive, and easy to clean to prevent particle generation.

Smooth Surfaces: Surfaces of the Hydraulic Lifting and Positioning Devices are smooth and free of crevices where particles could accumulate. This reduces the risk of contamination and facilitates easier cleaning.

Sealed Construction: Hydraulic Lifting and Positioning Devices is designed with sealed or encapsulated components to prevent the escape of particulates and to protect sensitive internal parts from contamination.

Minimal Lubrication: Lubricants used are minimal and specifically chosen to minimize the risk of particle generation in Hydraulic Lifting and Positioning Devices.

Static Control: Measures are taken to minimize static electricity, which can attract and hold onto particles.

Cleanliness Protocols: Hydraulic Lifting and Positioning Devices is designed with easy access for cleaning and maintenance. It may include features such as removable panels, quick-release fasteners, and smooth, accessible surfaces.

Safety Features

Load Capacity and Size: Hydraulic lifting and Positioning Devices are available in various load capacities ranging from a few hundred kilograms to several tons or more, depending on the application. Sizes vary significantly based on the specific lifting capacity and intended use, from compact units for light-duty tasks to large-scale systems for heavy-duty applications.

Valves and Controls: Hydraulic lifting and Positioning Devices are equipped with valves and controls to regulate the flow and pressure of hydraulic fluid. This allows for precise control over the speed and force applied during lifting and positioning.

Positioning Accuracy: Our Hydraulic lifting and Positioning Devices incorporate precise positioning mechanisms such as proportional valves, feedback sensors, programmable controllers to achieve accurate positioning of the load.

Overload Protection: Our Hydraulic lifting and Positioning Devices include overload protection mechanisms to prevent damage due to excessive loads.

Emergency Stop: Emergency stop buttons and safety interlocks ensure safe operation, especially in environments where personnel safety is critical when operating Hydraulic lifting and Positioning Devices.

Benefits

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Increased Efficiency

Reduces manual labor and increases production speed.

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Improved Quality Control

Automation reduces human error and ensures consistency.

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Regulatory Compliance

Adherence to cGMP and clean room standards ensures regulatory compliance, crucial for pharmaceutical and cosmetic industries.

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Reduced Contamination Risk

Sleek design and clean room compatibility minimize contamination risks.

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