TUBE FILLING MACHINE

Fully Automatic Tube Filling Machine


With Zero Change Parts

PN-X-01 fully automatic tube filling machine is designed for handling tube diameters from 12mm to 50mm without the need for change parts; offering significant flexibility and efficiency in production processes. Here are the key features, benefits and applications of our advanced technology centered fully automatic tube filling machine.

No Change Parts

No Change Parts Design

The PN-X-01 automatic tube filling machine represents a significant advancement in Tube Filling and Sealing Machine technology. This Fully Automatic Tube Filling Machine is engineered to handle a wide range of tube diameters from 12mm to 50mm without the need for change parts, offering unparalleled flexibility and efficiency in production processes. This versatility makes it an ideal solution for various industries, including pharmaceuticals, cosmetics, and potentially even laboratory settings that require high-precision tube filling operations. Here are the key features, benefits, and applications of our advanced technology tube filling machine:

Quick Changeover: Tube Filling quantity can be adjusted without the requirment to adjust the mechanical parts manually. Tube filling quantity can be set from the touch screen and the Automatic tube filling mechanism will adjust to fill the precise filling quantity. Our fully automatic tube filling machine ensures minimal downtime enhancing production efficiency.

Automated Filling Adjustment: PN-X-01 has a unique 2 cylinder filling system for tube filling adjustments to be set with the touch screen. Option to pre-select a previous saved filling quantity or also by entering the viscocity of the paste is possible with the advanced algorithm used in our fully automatic tube filling machine.

The PN-X-01 incorporates a sophisticated 2 cylinder filling system, a hallmark of advanced Paste Filling Sealing Machine design. This unique system allows for multi colour or different viscosity paste to be filled to the same tube with individual control for both cylinders. PN-X-01 fully automatic tube filling machine is the unique machine in the world to achieve level of automation and precision making it suitable for a wide range of products, from low-viscosity liquids to thick pastes.

Tube Diameter Setting: PN-X-01 fully automatic tube filling machine has a unique dial adjustment system to set the tube diameter in each holders. This can be easily set before the filling process.This intuitive system allows for quick and easy adjustments to accommodate different tube sizes, further reducing setup time and increasing overall production efficiency. The precision of this system ensures that tubes are held securely during the filling process.

Tube Height Setting: PN-X-01 has servo motor based automatic height adjustment system providing a easy change over to a new filling quality with minimal down time requirement to increase production. Complementing its advanced filling capabilities, the PN-X-01 tube filling machine is equipped with a servo motor-based automatic height adjustment system. This feature facilitates easy changeover to new filling qualities with minimal downtime, a crucial aspect for any high-performance Tube Filling Sealing Machine. The automatic height adjustment ensures that the filling nozzle is always optimally positioned relative to the tube, regardless of tube height or filling volume. This precision contributes to consistent fill levels and reduces the risk of product waste. PN-X-01 is the first Fully Automatic Tube filling Machine in world with a complete automated system.

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PLASTIC TUBE FILLING MACHINE

AUTOMATION

Tube Feeding: Automated feeding system to load tubes into the machine seamlessly.

This Fully Automatic Tube Filling Machine incorporates an advanced automated feeding system to load tubes seamlessly. Unlike Semi Automatic Tube Filling Machines, this system ensures a continuous supply of tubes, maximizing efficiency and reducing manual intervention.

Filling Mechanism:Precision filling nozzles to ensure accurate and consistent product dosing.

The precision filling nozzles are a key component of this Automatic Paste Filling Machine. They ensure accurate and consistent product dosing, crucial for both liquid and paste products. This system can be calibrated for various viscosities, making it versatile for different formulations in pharmaceutical and cosmetic industries.

Sealing Options: Multiple sealing techniques such as heat sealing, ultrasonic sealing, or crimping for various tube materials.

As a comprehensive Tube Filling Sealing Machine, this equipment offers multiple sealing techniques. These include heat sealing, ultrasonic sealing, or crimping, catering to various tube materials and product requirements. The sealing process is fully integrated into the automated workflow, ensuring each tube is properly sealed after filling.

Coding and Marking: Integration of coding systems for batch numbers, expiry dates, and other information.

Integration of coding systems for batch numbers, expiry dates, and other information is essential in modern Fully Automatic Tube Filling Machines. This feature enhances traceability and compliance, particularly important for pharmaceutical and laboratory applications.

Ejection System: Automatic ejection of filled and sealed tubes for further packaging.

The automatic ejection of filled and sealed tubes for further packaging demonstrates the machine's capability as a complete Tube Filling Sealing Machine. This system ensures that filled tubes are safely transferred to the next stage of the packaging process without manual handling.

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Benefits

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Operational Efficiency

Significant reduction in downtime and labor costs due to the no change parts design.

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Product Flexibility

Ability to handle various product types and tube sizes without extensive reconfiguration.

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Consistency and Accuracy

Ensures consistent filling volumes and high precision, reducing waste and maintaining product quality.

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Regulatory Compliance

Meets industry standards for manufacturing practices, ensuring safety and quality.

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cGMP Compliance

Hygienic Design: Constructed with Stainless Steel 316 materials and surfaces that are easy to clean and sterilize.

Our Automatic Tube Filling Machine and Automatic Paste Filling Machine are designed with CGMP compliance in mind. Constructed with stainless steel 316 materials, these machines ensure surfaces are easy to clean and sterilize, making them ideal for environments requiring stringent hygiene standards.

Quality Control: Adherence to cGMP standards ensures high product quality and safety.

Adhering to CGMP standards, our Fully Automatic Tube Filling Machines and Fully Automatic Paste Filling Machines guarantee high product quality. Designed for efficient and accurate filling of a wide range of pastes, including viscous materials, commonly used in personal care, pharmaceutical, and food industries.

Low Contamination Risk: Designed to operate within clean room environments, minimizing the risk of contamination.

These machines are engineered for integration into cleanroom environments, minimizing the risk of product contamination throughout the filling process.

HEPA Filters and Laminar Flow: Optional features to maintain sterility.

Optional features such as HEPA Filters and Laminar Flow are available to maintain sterility. These features are crucial for Laboratory Tube Filling Sealing Machines and Laboratory Paste Filling Sealing Machines, ensuring that the filling and sealing processes meet the highest standards of cleanliness and safety.

Applications

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Pharmaceutical Industry

Filling of topical medications, ointments, gels, and creams in various tube sizes.

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Cosmetic Industry

Packaging of skincare products, lotions, hair care products, and other cosmetics.

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Food Industry

Suitable for filling edible pastes, gels, and sauces.

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exceptional versatility
and efficiency

PN-X-01 is a fully automatic tube filling machine with no change parts required for diameters ranging from 12mm to 50mm providing exceptional versatility and efficiency, making it ideal for industries that require frequent size changes without compromising on speed or quality. This type of machine is particularly advantageous in clean room environments and for applications requiring stringent regulatory compliance.

PN-X-01 Fully Automatic Tube Filling Machine designed to handle various tube diameters ranging from 12mm to 50mm without the need for change parts. This exceptional versatility and efficiency make it ideal for industries requiring frequent size changes without compromising on speed or quality. The machine's robust design ensures seamless integration into clean room environments, making it perfect for applications requiring stringent regulatory compliance.

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