Non-Pneumatic
The high risk associated with the air contamination in clean room due to air leak from a pneumatic
system
was overlooked by many companies due to the non-availability of tube filling machines without a
dependency
on Pneumatic system.
Our fully automatic tube filling machine PN-X-01 is Non-pneumatic machines not
relying on compressed air
systems for the precise operation, which can be beneficial in clean room environments. This design
minimizes the risk of contamination from oil, water, and particulates that can be introduced by
pneumatic
systems.
Traditional Tube Filling Machines often rely on pneumatic systems, which pose a high risk of contamination due to air leaks, especially in cleanroom environments. Recognizing the importance of maintaining a sterile environment, our non-pneumatic Fully Automatic Tube Filling Machine PN-X-01 has been engineered to operate without the need for compressed air systems. This innovative approach reduces the risk of contamination from oil, water, and particulates, commonly introduced by pneumatic systems, making it an ideal choice for critical cleanroom applications. The Automatic Paste Filling Machine utilizes advanced technology to ensure that the paste filling process is precise and contamination-free.
cGMP (current Good Manufacturing Practice)
Our tube filling machines contact parts and visible parts are all Stainless Steel 316 to adheres to the
strict industry standards.
Our fully automatic tube filling machine PN-X-01 comes with 50% less mechanical parts compared to all
other tube filling machines available
in industry. This reduces the wear
and tear and lubrication requirements in the tube filling machine.
PN-X-01 is termed as the First True Fully Automatic Tube
Filling Machine as there are NO CHANGE PARTS to adapt to different tube sizes,
NO MANUAL ADJUSTMENT for setting the tube filling quantity, NO MANUAL HEIGHT ADJUSTMENT for setting the
tube. Our fully automatic
tube filling machine has unique features non comparable with other tube filling machines in industry.
We adhere to the highest standards of Current Good Manufacturing Practices (cGMP), ensuring that our Fully Automatic Tube Filling Sealing Machines meet the strictest industry regulations. The contact parts and visible areas of our machines are constructed from Stainless Steel 316, known for its exceptional resistance to corrosion and contamination. Our Fully Automatic Tube Filling Machine PN-X-01 is designed with 50% fewer mechanical parts compared to other Tube Filling Sealing Machines available in the industry. This innovative design reduces the wear and tear typically associated with Semi Automatic Tube Filling Machines and Laboratory Tube Filling Sealing Machines, thereby extending the lifespan and reliability of our machines.
The PN-X-01 model is the first true Fully Automatic Tube Filling Machine with unique features, including:
- Zero Change Parts: This feature eliminates the need for manual adjustments when switching between
different tube
sizes, making it incredibly efficient and versatile.
- No Manual Adjustment: Unlike other Semi Automatic Paste Filling Machines or Laboratory Paste Filling
Sealing Machines,
our machine requires no manual height adjustment, ensuring a seamless and error-free operation.
- Reduced Maintenance: The reduced mechanical complexity of the PN-X-01 leads to lower maintenance
requirements, making
it one of the most reliable **Fully Automatic Paste Filling Machines** on the market.
Key Features
Precision and Accuracy
High-precision filling nozzles ensure consistent product dosing.
Versatility
Capability to handle different tube sizes without the need for change parts.
User-Friendly Interface
Touchscreen controls with automated settings.
Compliance
Designed to meet international standards such as cGMP, ensuring high product quality and safety.
Low Maintenance
Ultra Low maintenance ensuring high production.
clean room compatible
PN-X-01 is clean room compatible with environment typically used in manufacturing or scientific research
that has a low level of environmental pollutants such as dust, airborne microbes, aerosol particles, and
chemical vapors.
The possibility of contaminating the work environment is greatly reduced with minimal lubrication
required to maintain the fully
automatic filling machine. With NO Change parts required for different
fill setting makes PN-X-01 a unique tube
filling machine making it compatible with the strict cGMP
regulations.
Filling adjustments are done with Touch Screen and the machine will adapt to the required filling
quantity. Easy nozzle cleaning and filling head ensures that the filling environment is safe from any
pollutants.
The PN-X-01 Fully Automatic Tube Filling Machine is meticulously designed to be clean room compatible, making it ideal for environments typically used in manufacturing or scientific research. These environments require a low level of environmental pollutants, such as dust, airborne microbes, aerosol particles, and chemical vapors. The machine’s compatibility with clean room standards ensures that it meets the rigorous demands of industries like pharmaceuticals, cosmetics, and food production, where maintaining a sterile environment is crucial. The risk of contaminating the work environment is significantly reduced with the PN-X-01 Tube Filling Machine, thanks to its minimal lubrication requirement and the absence of change parts needed for different filling settings. This feature not only makes the machine highly efficient but also ensures compliance with strict cGMP regulations, which is essential for maintaining product quality and safety. The Tube Filling Sealing Machine is equipped with a touchscreen interface for easy adjustments, allowing operators to quickly adapt the machine to the required filling quantity. Moreover, the design ensures easy cleaning of the nozzle and filling head, making sure the filling environment remains free from pollutants.
Fully Automatic Tube Filling Machine
The Fully Automatic Tube Filling Machine automates the entire process of filling tubes with various substances, including creams, ointments, gels, and pastes. This automation is crucial for increasing efficiency and consistency in production. The process includes several key steps:
- Tube Feeding: Automatically feeding empty tubes into the machine.
The machine automatically feeds empty tubes into the system, preparing them for the filling process.
- Filling: Precisely dispensing the correct amount of product into each tube.
Tube Filling Machine precisely dispenses the correct amount of product into each tube, ensuring uniformity across all units.
- Sealing: Sealing the tube with ultrasonic sealing:
Using advanced ultrasonic sealing technology, the machine seals the tube securely, which is vital for maintaining the integrity and shelf life of the product. This feature is especially important for Paste Filling Machines used in industries where product contamination must be avoided.
- Coding: Printing batch numbers, expiry dates, or other required information on the
tube:
The machine prints essential information, such as batch numbers, expiry dates, and other required details, directly on the tube. This coding process is crucial for product traceability and compliance with industry regulations.
- Ejection: Ejecting the filled and sealed tubes from the machine for further
packaging:
After filling and sealing, the machine ejects the finished tubes, making them ready for further packaging. The seamless operation of this step reduces manual handling, which minimizes the risk of contamination.
Benefits
Increased Efficiency
Reduces manual labor and increases production speed.
Improved Quality Control
Automation reduces human error and ensures consistent
Regulatory Compliance
Adherence to cGMP and clean room standards ensures regulatory compliance, crucial for pharmaceutical and cosmetic industries.
Reduced Contamination Risk
Non-pneumatic design and clean room compatibility minimize contamination risks.
enhance efficiency, high standards.
Investing in a non-pneumatic cGMP clean room fully automatic tube filling machine can significantly enhance manufacturing efficiency, ensure regulatory compliance, and maintain high standards of product quality and safety.
Our non-pneumatic cGMP clean room fully automatic tube filling machine is designed to significantly enhance manufacturing efficiency, ensure regulatory compliance, and maintain the highest standards of product quality and safety. This cutting-edge machine is ideal for various industries, including pharmaceuticals, cosmetics, food, and personal care. By investing in our fully automatic tube filling machine, you can simplify your production process, improve product quality, and achieve greater efficiency while adhering to the strictest regulatory standards.
+61 402 955955
Applications
Pharmaceutical Industry
Filling of topical medications, ointments, gels, and creams in various tube sizes.
Cosmetic Industry
Packaging of skincare products, lotions, hair care products, and other cosmetics.
Food Industry
Suitable for filling edible pastes, gels, and sauces.