cGMP compatible | Tube Filler | Tube Filling Machine

Fully Automatic Tube Filling
with Ultra Low maintenance

A fully automatic tube filling machine with non-pneumatic, low-maintenance designed to provide reliable and efficient operation with minimal upkeep. PN-X-01 is ideal for industries like pharmaceuticals, cosmetics and food processing where cleanliness, precision and continuous operation are critical. Here's an overview of the key features, benefits and applications of this type of machine:

The PN-X-01 represents a pinnacle in Fully Automatic Tube Filling Machine technology, specifically designed to meet the exacting demands of industries such as pharmaceuticals, cosmetics, and food processing. This advanced Tube Filling Sealing Machine stands out for its ultra-low maintenance requirements and non-pneumatic operation, ensuring unparalleled reliability and efficiency with minimal upkeep. These features make it an ideal solution for environments where cleanliness, precision, and continuous operation are not just preferred but critical. Here's an overview of the key features, benefits and applications of this type of machine:

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Non-Pneumatic Operation

Electric Servo Motors: PN-X-01 is controlled with Panasonic Minas Servo Motors & Direct Drive Linear Motor for filling operations, eliminating the need for compressed air. This reduces the risk of contamination from oil, moisture, and particulates typically associated with pneumatic systems.

Motors and a Direct Drive Linear Motor for filling operations. This sophisticated motor system eliminates the need for compressed air, a feature that sets it apart from traditional Automatic Paste Filling Machines. By removing pneumatic components, the PN-X-01 significantly reduces the risk of contamination from oil, moisture, and particulates that are typically associated with pneumatic systems. This is particularly crucial in cleanroom environments and for products that require the highest levels of purity.

Consistent Performance: Precise filling control and adjustments based on the Direct Drive Linear motor.

The incorporation of a Direct Drive Linear motor enables exceptionally precise filling control and adjustments. This level of accuracy is crucial for a high-quality Paste Filling Sealing Machine, ensuring that each tube is filled to exact specifications. The consistent performance of the PN-X-01 minimizes product waste and maintains the integrity of the filling process across long production runs.

Automated Feeding: Automatic feeding of Tubes with adjustable holder.

As a true Fully Automatic Tube Filling Machine, the PN-X-01 features an advanced automatic feeding system for tubes. The adjustable holder accommodates various tube sizes and shapes, providing flexibility in production without sacrificing efficiency. This automated feeding system significantly reduces manual intervention, minimizing the risk of human error and contamination while increasing overall production speed.

Precision Filling: Dual Filling Cylinder to get precise filling quantity.

The dual Filling Cylinder system is a cornerstone of the PN-X-01's capabilities as both a Tube Filling Machine and an Automatic Paste Filling Machine. This system ensures precise filling quantities for a wide range of product viscosities, from thin liquids to thick pastes. The ability to accurately dispense varying product consistencies makes the PN-X-01 versatile across different industries and applications, from pharmaceuticals to food products.

Tube Sealing: Ultrasonic tube seling system.

Incorporating an ultrasonic tube sealing system, the PN-X-01 provides a reliable and efficient sealing process. This advanced sealing technology ensures hermetic seals, critical for maintaining product integrity and shelf life. The ultrasonic sealing is particularly beneficial for heat-sensitive products and offers advantages in terms of speed and consistency over traditional heat-sealing methods.

Coding and Labeling: Integration with coding and labeling systems for batch numbers, expiration dates, and other required markings.

The integration with coding and labeling systems for batch numbers, expiration dates, and other required markings enhances the machine's functionality beyond mere filling and sealing. This feature is crucial for regulatory compliance, particularly in pharmaceutical and food industries. The ability to accurately and consistently apply this information directly during the filling process streamlines production and ensures product traceability.

Ejection and Sorting: Automated ejection of filled tubes for further processing or packaging.

The automated ejection of filled tubes for further processing or packaging completes the fully automatic production cycle. This feature minimizes human handling of finished products, reducing the risk of contamination and damage. The sorting capability can be customized to meet specific production line requirements, facilitating seamless integration with downstream packaging processes.

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Low Maintenance Design

The PN-X-01 Fully Automatic Tube Filling Machine is engineered with a low maintenance design, making it an ideal choice for industries requiring continuous operation with minimal downtime. This design philosophy is integral to its function as an efficient Tube Filling Sealing Machine, offering significant advantages over traditional Semi Automatic Tube Filling Machines.

Robust Construction: Built with high-quality materials and components that require minimal maintenance.

Built with high-quality materials and components, this Automatic Tube Filling Machine requires minimal maintenance. The durability of its construction ensures longevity and reliability, critical factors for industries such as pharmaceuticals and cosmetics where consistent production is essential.

Simplified Mechanics: Fewer moving parts compared to pneumatic systems, reducing wear and tear and the need for frequent servicing.

Compared to pneumatic systems, this Fully Automatic Tube Filling Machine incorporates fewer moving parts. This reduction in complexity significantly decreases wear and tear, minimizing the need for frequent servicing. The simplified mechanics contribute to the machine's overall efficiency as an Automatic Paste Filling Machine, allowing for smoother operation and reduced maintenance intervals.

Self-Lubricating Bearings: Incorporation of self-lubricating bearings and other components that reduce the need for regular lubrication.

The incorporation of self-lubricating bearings and other low-friction components is a key feature of this advanced Tube Filling Sealing Machine. This innovative approach significantly reduces the need for regular lubrication, lowering maintenance requirements and minimizing the risk of product contamination. Such features are particularly valuable in clean room environments and for Laboratory Tube Filling Sealing Machine applications where lubricant-free operation is often necessary.

Benefits

Enhanced Reliability

Electric servo motors and robust construction reduce the likelihood of breakdowns and extend the machine's operational life.

Reduced Operational Costs

Lower maintenance requirements translate to reduced downtime and lower labor costs for maintenance activities.

Precision and Efficiency

Consistent and precise filling improves product quality and reduces waste.

Compliance and Safety

Designed to meet stringent industry standards, ensuring product safety and regulatory compliance.

User-Friendly Interface

The PN-X-01 Fully Automatic Tube Filling Machine is designed with a user-friendly interface that enhances its efficiency and ease of operation. This interface is crucial for maximizing the potential of this advanced Tube Filling Sealing Machine across various applications.

Touchscreen Controls: Easy-to-use interface for setting parameters, monitoring operations and diagnosing issues.

The easy-to-use touchscreen interface is a key feature of this Automatic Tube Filling Machine. It allows operators to effortlessly set parameters, monitor operations, and diagnose issues. This intuitive control system significantly reduces the learning curve associated with operating complex machinery, making it accessible even for those with limited technical expertise. The touchscreen interface is particularly beneficial for quick adjustments during production runs, enhancing the overall efficiency of the Paste Filling Machine.

Programmable Settings: Ability to store and recall settings for different products and container sizes, facilitating quick changeovers.

The ability to store and recall settings for different products and container sizes is a standout feature of this Fully Automatic Tube Filling Machine. This functionality facilitates quick changeovers, dramatically reducing downtime between production runs. For businesses that produce a variety of products or frequently switch between different tube sizes, this feature of the Automatic Paste Filling Machine is invaluable, allowing for rapid adaptation to changing production needs.

Hygienic Design: Smooth surfaces, easy-to-clean components, and materials compatible with sterilization procedures.

The machine's smooth surfaces and easy-to-clean components are compatible with sterilization procedures, making it ideal for use in pharmaceutical and cosmetic industries. This hygienic design is crucial for maintaining the high standards required in Laboratory Tube Filling Sealing Machine applications. The materials used are selected for their ability to withstand frequent cleaning and sterilization without degradation, ensuring long-term reliability and compliance with industry standards.

Contamination Control: Features like HEPA filters and enclosed filling areas to maintain sterile conditions.

Features like HEPA filters and enclosed filling areas are essential for maintaining sterile conditions during the tube filling process. This level of contamination control is particularly important for Paste Filling Sealing Machine operations in cleanroom environments. The enclosed filling areas minimize exposure to external contaminants, while HEPA filtration ensures that the air within the filling zone meets the highest standards of cleanliness.

Applications

Pharmaceutical Industry

Filling of topical medications, ointments, gels, and creams in various tube sizes.

Cosmetic Industry

Packaging of skincare products, lotions, hair care products, and other cosmetics.

Food Industry

Suitable for filling edible pastes, gels, and sauces.

Chemical Industry

Suitable for filling various chemicals, detergents, and other liquid products.

reliability and efficiency

Investing in a non-pneumatic, low-maintenance, fully automatic filling tube filling machine can significantly enhance productivity and product quality while reducing operational and maintenance costs. PN-X-01 is particularly suitable for environments requiring high cleanliness servo motor technology, robust construction and user-friendly design ensures reliable, efficient and compliant filling operations.

Investing in the PN-X-01, a cutting-edge non-pneumatic, low-maintenance, and fully automatic filling tube machine, is a strategic move to elevate your production line. Designed to significantly enhance productivity and product quality, this machine minimizes operational costs while ensuring long-term durability.

The PN-X-01 is engineered with advanced servo motor technology, which guarantees precise control and high cleanliness standards, making it ideal for environments where contamination is a critical concern. The robust construction of this machine, combined with its user-friendly interface, allows for seamless integration into any production process, ensuring reliable, efficient, and compliant filling operations.

Whether you are dealing with sensitive pharmaceuticals, cosmetics, or other high-precision products, the PN-X-01 offers a solution that meets stringent regulatory standards while reducing downtime and maintenance efforts. With its fully automated system, you can expect consistent results, reduced waste, and a lower total cost of ownership.

Fully Automatic Tube Filling with Ultra Low maintenance